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Operation theatre technology

Allied Health (Radiology / OT / Optometry / Dialysis) (B.Sc) · Operation theatre · free study notes for exams, placements and interviews

In short

Operation theatre (OT) technology is the applied science of designing, equipping, sterilising and running the surgical suite so that an operation can be done safely, aseptically and efficiently. It covers OT architecture and zoning, air handling, lighting, instruments, electrosurgery, suction, positioning, sterilisation and disinfection, infection control, biomedical waste handling and the technologist's role before, during and after surgery. For a B.Sc Operation Theatre Technology student it is the core paper, examined in theory, practical/viva and record work, and tested again in recruitment for OT Technician/Technologist posts in AIIMS, PGIMER, state health services, ESIC, railway hospitals and corporate chains (Apollo, Fortis, Manipal, Max, Narayana). Day-to-day practice is governed by NABH hospital standards, the Bio-Medical Waste Management Rules, 2016 (as amended) and the Drugs and Cosmetics framework for devices, with CDSCO as the device regulator.

Explained

OT design, layout and zoning

Air, temperature, humidity and services

Sterilisation, disinfection and CSSD

Instruments, equipment and energy devices

Asepsis, sterile technique and the technologist's role

Infection control, waste, radiation and legal framework

Key points

Formulas and examples

Air changes per hour, ACH = (Q × 60) / V
Q = supply air flow in m³/min (or m³/h, then drop the 60); V = room volume in m³; ACH is dimensionless (per hour)
Room volume V = L × W × H (m³); supply flow Q = face velocity v (m/s) × diffuser area A (m²), giving m³/s
Pressure conversion: 1 psi = 6.895 kPa = 0.0703 kg/cm²; gauge pressure = absolute − atmospheric (≈101.3 kPa)
Inverse square law for radiation: I₂ = I₁ × (r₁ / r₂)²
I = dose rate (µSv/h), r = distance from source (m)
Formalin requirement = about 10 × specimen volume (10% neutral buffered formalin)
Dilution of a disinfectant: C₁V₁ = C₂V₂; C = concentration (% or ppm), V = volume (mL or L)
Sterilisation lethality (concept): F₀ = Σ 10(T − 121.1)/z × Δt, with z = 10 °C for steam; F₀ in equivalent minutes at 121.1 °C

Example 1 - Air changes in a general OT. Room 6 m × 6 m × 3 m → V = 108 m³. The AHU delivers 2,200 m³/h to this theatre. ACH = 2,200 / 108 = 20.4 air changes per hour → just meets the ≥20 ACH target. If 20% of the supply is fresh air, fresh-air changes = 0.20 × 20.4 = 4.1 ACH - acceptable against the ~4-5 ACH fresh-air norm.

Example 2 - Laminar flow canopy. A laminar canopy of 3 m × 3 m (9 m²) supplies air downward at 0.30 m/s. Q = 9 × 0.30 = 2.7 m³/s = 2.7 × 3,600 = 9,720 m³/h. For the same 108 m³ theatre, ACH = 9,720 / 108 = 90 ACH for the whole room; within the canopy volume (9 m² × 2.4 m working height = 21.6 m³) the local rate is 9,720 / 21.6 = 450 ACH - which is why laminar theatres are quoted in hundreds of air changes.

Example 3 - Autoclave pressure check. A gauge reads 30 psi. Converting: 30 × 6.895 = 206.9 kPa gauge → absolute = 206.9 + 101.3 = 308.2 kPa, and 30 × 0.0703 = 2.11 kg/cm². Saturated steam at about 308 kPa absolute corresponds to roughly 134 °C - matching the 3-4 minute flash cycle. At 15 psi (103.4 kPa gauge, ≈205 kPa absolute) the steam temperature is about 121 °C, needing 15-20 minutes holding time.

Example 4 - Disinfectant dilution. Hypochlorite is supplied as 5% (50,000 ppm available chlorine). Prepare 10 L of 1% (10,000 ppm) solution for blood-spill decontamination. C₁V₁ = C₂V₂ → 5 × V₁ = 1 × 10,000 mL → V₁ = 2,000 mL concentrate + 8,000 mL water. For a 0.5% (5,000 ppm) surface solution: V₁ = 0.5 × 10,000 / 5 = 1,000 mL concentrate in 9 L water. Prepare fresh daily - hypochlorite loses strength on standing and is corrosive to metal instruments.

Example 5 - Distance as radiation protection. Scatter dose rate beside a C-arm is 120 µSv/h at 0.5 m from the patient. Stepping back to 2 m: I₂ = 120 × (0.5 / 2)² = 120 × 0.0625 = 7.5 µSv/h - a 16-fold reduction from distance alone, before any apron is counted. Over a 30-minute case that is 3.75 µSv instead of 60 µSv.

MethodAgent and conditionTypical useLimitation
Moist heat (autoclave)Steam, 121 °C/15 psi/15-20 min or 134 °C/30 psi/3-4 minMetal instruments, linen, drums, rubberNot for heat-sensitive plastics, electronics, oils
Dry heat (hot-air oven)160 °C/2 h, 170 °C/1 h, 180 °C/30 minGlassware, powders, oils, sharp bladesSlow; damages rubber and fabric
ETO37-55 °C, controlled humidity, hours + aerationScopes, catheters, electronics, implantsToxic, flammable, carcinogenic; long cycle
H₂O₂ gas plasmaLow temperature, ~45-75 minHeat-sensitive instruments, camerasNot for cellulose/linen or long narrow lumens
Glutaraldehyde 2%Immersion 20 min (HLD) / 10 h (sterilisation)Endoscopes, semi-critical itemsIrritant fumes; needs rinsing; not for critical items at 20 min
Gamma radiationCobalt-60, industrial doseDisposables - gloves, syringes, suturesPlant-scale only, not hospital-based
FeatureMonopolar diathermyBipolar diathermy
Current pathActive electrode → patient → return padBetween the two forceps tips
Return padEssentialNot required
Power neededHigherLower
UseCutting, bulk coagulationNeurosurgery, ophthalmic, fine vessels, pacemaker patients
Main riskPad/alternate-site burn, capacitive couplingTissue sticking, limited cutting ability

Where it is used

Interview questions

Common mistakes

Related topics

Anaesthesia technology basics · Sterilisation and CSSD practice · Hospital infection control and biomedical waste management · Surgical instruments and suture materials · Medical gas pipeline systems and OT HVAC · Patient positioning and peri-operative patient safety

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